Advanced Manufacturing Facility
From melt to mould, every stage runs on modern, PLC-controlled equipment engineered for repeatable quality and high output.
Melting
Introduction Furnace
Consistent metal chemistry with inoculation practice before pouring and electronic carbon–silicon analysis of every heat.
| Type | Induction Furnace |
| Crucibles | 500 Kg + 300 Kg |
| Units | 2 Nos. |
| Pouring | Hydraulic Tilt |
SAND PLANT
Uniform, cooled & homogeneous sand for every mould — the foundation of dimensional accuracy and a clean casting surface.
| Capacity | 30 TPH |
| Operation | Fully Automatic |
| Control | PLC / SCADA |
| Sand Cooling | Continuous |
| Dust | Dust Collector System |
High-Pressure Molding & Handling
A modern green-sand high-pressure moulding line delivers uniform mould hardness and high dimensional accuracy, feeding an automatic mould-handling system built for continuous flow.
HP MOULDING
Dense, uniform moulds reduce casting defects and machining allowance, improving yield on every batch
| Type | Flaskless |
| Mould Speed | 120 Mould/hr |
| Mould Size | 500mm x 600mm |
| Mould Hight | 150mm - 200mm |
MOULD HANDLING
SMART MOULDING LINE
| Transfer | Mould & Jacket |
| Cars | Mould Transfer |
| Pushing | Automatic Device |
| Jacket | Auto Cleaning |
Cores, Finishing & Machining
Precise cores and disciplined finishing turn a sound casting into a ready-to-fit component — supported by a full inhouse machining unit.
COLD-BOX CORE
| Type | Cold Box |
| Process | Gas Cured |
| Surface | High Accuracy |
| Use | Production Grade |
SHELL CORE
| Type | Shell |
| Process | Hot-Box Cured |
| Surface | Fine Finish |
| Use | Complex Core |
SHOT BLASTING
| Type | Turbine Wheel |
| Process | Abrasive Cleaning |
| Surface | Uniform Surface Finish |
| Use | Casting Surface Preparation |
Inhouse Seasoning Facility for Cast Iron Cookware Castings
Chemistry & Hardness — Verified In-house
Every heatis analysed beforepouringand every castingchecked for hardness.Ourin-housemetallurgical laboratory keeps compositionand mechanical properties withingrade— withlive readings visibleonthe shop floor.
OPTICAL EMISSION SPECTROMETER
Full-spectrum chemistry – C, Si, Mn, P, S, Cr, Ni, Mo, Cu, Mg and trace elements measured in seconds to confirm grade.
| Type | Optical Emission (Spark) |
| Base | Iron/ Cast Iron |
| Analysis | Every Heat Before Pouting |
BRINELL HARDNESS TESTER
Automatic impression reading to — IS / ASTM — hardness verified on castings and test bars for every batch.
| Type | Brinell (HBW) |
| Test Load | Up to 3000 kgf |
| Measurement | Optical / Computerised |
ONLINE COMPOSITION DISPLAY
Live chemistry of every heat – grade, item, heat number and each element – before tapping and inoculation.
| Function | Live Heat Composition |
| Display | Grade · Item ·Heat No. |
| Elements | C, Si, Mn, Cr, Ni, Mo, Cu, Mg |
| Linked to | Spectrometer |
SAND TESTING
- Green Compression & Wet Tensile Strength
- Permeability & Compatibility
- Afs Sieve Analysis (Grain Fineness)
- Moisture, Clay & Hardness Testing
METAL & PHYSICAL TESTING
- Electronic Carbon–silicon Analyzer (Molten Metal)
- Spectro - Analysis & Micro-structure
- Brinell Hardness & Tensile Strength
- Metallurgical Microscope
TESTING & INSPECTION FACILITIES
Sand Laboratory
Our in-house testing facilities ensure that every product meets the required quality parameters.
SAND RAMMER
AFS SAND SIEVER
DIGITAL PERMEABILITY
UNIVERSAL STRENGTH
UNIVERSAL STRENGTH
CLAY TESTER
SAND WASHER
CORE HARDNESS
